Custom Outdoor LED Lamp Housing Aluminum Alloy CNC Machined Parts

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Description

Our CNC Precision Machined Aluminum Alloy Housing is a high-performance structural and thermal solution tailored for outdoor LED street lights, tunnel lights, and flood lights. Crafted from premium 6061/6063 aluminum alloy, this housing strikes an optimal balance between robust mechanical strength and excellent thermal conductivity, effectively dissipating heat generated by high-power LED modules to extend lamp service life.
The core structure is shaped via advanced 3-axis/4-axis CNC milling, drilling, and tapping processes, ensuring tight dimensional tolerance (±0.05mm) and precise hole position accuracy (≤0.1mm). This precision guarantees seamless assembly with LED lamp beads, drivers, and mounting brackets, while the thoughtfully designed louver-style heat dissipation holes enable efficient airflow without compromising waterproof performance. When paired with sealing gaskets, the housing achieves an IP65 protection rating, offering reliable resistance to dust, rain, and harsh outdoor conditions such as coastal corrosion and UV exposure.
We provide versatile surface finish options including anodizing, powder coating, and hard anodizing, customizable to match specific project aesthetics and environmental requirements. Our flexible customization services cover dimensions, heat dissipation hole layouts, and bracket structures, supporting both small-batch prototype orders and large-scale mass production to meet diverse client needs.
Ideal for municipal road lighting, highway illumination, and industrial park projects, this CNC-machined aluminum housing delivers durability, thermal efficiency, and cost-effectiveness for outdoor LED lighting applications.

 

CNC Machined Aluminum Alloy Housing for Outdoor LED Street Light – Technical Specification Sheet

Parameter Category Specific Parameters Remarks & Explanations
Basic Information
Product Name CNC Machined Aluminum Alloy Housing for Outdoor LED Street Light Integrated structural component with heat dissipation & mounting functions for outdoor lighting fixtures
Material 6061/6063 Aluminum Alloy Optional cast aluminum blank with CNC finishing, balancing structural strength and thermal conductivity
Application Field Outdoor LED street lights, tunnel lights, flood lights Suitable for municipal roads, industrial parks, highways and other outdoor lighting scenarios
Dimension Range Customizable (Length: 300–1500mm, Width: 100–300mm) Tailorable to match clients’ requirements for lamp power and installation conditions
Machining Process
Core Machining Process CNC Milling, CNC Drilling, Tapping, Chamfering Heat dissipation holes, mounting holes and bracket connection positions are all precisely formed via CNC machining
Auxiliary Process Die Casting (blank), Grinding, Deburring Cast aluminum blanks are refined by CNC machining to ensure dimensional accuracy; deburring enhances assembly compatibility
Machining Equipment 3-axis/4-axis CNC Machining Centers Ensures high stability for batch production, suitable for both standard and customized orders
Precision Indexes
Dimensional Tolerance ±0.05mm Standard tolerance control for key mounting holes and bracket positioning surfaces
Hole Position Accuracy ≤0.1mm Guarantees uniform arrangement of heat dissipation holes and precise alignment with lamp pole clamps
Flatness ≤0.2mm/m Ensures tight fit between housing, lampshade and LED module to improve sealing performance
Surface Treatment
Standard Surface Finish Anodizing (Natural/Black/Silver Gray) Enhances aluminum alloy corrosion resistance and wear resistance, supporting 5–8 years of outdoor service life
Optional Surface Finish Powder Coating, Electrophoresis, Hard Anodizing Hard anodizing is ideal for harsh environments with high corrosion and strong UV exposure (e.g., coastal areas, deserts)
Surface Roughness Ra 1.6–3.2μm Smooth, burr-free surface prevents damage to sealing parts and ensures IP rating compliance
Performance Parameters
Protection Rating IP65 (after assembly) Achieves dust tightness and protection against water jets when paired with sealing rings and gaskets
Heat Dissipation Efficiency Thermal Conductivity ≥160 W/(m·K) Aluminum alloy material combined with dense heat dissipation holes, meeting cooling needs of 100–500W LED street lights
Tensile Strength ≥180MPa Meets mechanical strength requirements for outdoor wind resistance and seismic resistance
Customization Options
Customization Scope Dimensions, heat dissipation hole layout, mounting bracket structure, surface color Supports customization with 2D/3D drawings or physical samples

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