Precision CNC Machined Structural Frame for High-End Industrial Equipment

Category: Tags: , Brand:

Description

Introduction to the Integrated Structural Assembly

This precision CNC-machined assembly comprises two purpose-built components—the Front-End Extension Frame (Part-001) and Main Chamber Housing (Part-002)—engineered as a seamless, modular core structure for high-end industrial equipment.
The Front-End Extension Frame features an open, weight-optimized skeleton design (with 4 long-strip weight-reduction windows) paired with a precision-machined circular datum interface. This balances exceptional structural rigidity with lightweight performance, while providing a coaxial connection point to align upstream system components.
Complementing it, the Main Chamber Housing is a closed-cavity structure with 4 precisely arrayed internal chambers—serving as the primary mounting base for critical equipment components. Its tight-tolerance assembly face (Ra 1.6μm flatness) ensures perfect alignment with the Front-End Frame, forming a unified skeleton post-assembly.
Crafted from 6061-T6 aluminum alloy via multi-axis CNC milling (with >75% material removal rates), both parts undergo natural anodization/sandblasting for durability. When assembled (via torque-controlled M5 bolts), the unit achieves ≤0.03mm overall coaxiality, supporting rated static loads of ≥50kg along the axis direction. It is ideally suited for precision motion modules, high-end testing instruments, and custom automated systems.
Its modular design also accommodates tailored adjustments (dimensions, hole patterns, surface finishes) to match unique equipment specifications, making it a reliable, cost-efficient solution for integrating load-bearing, component mounting, and alignment functions in high-performance industrial setups.

 

Parameter Sheet 1: Left Component (Front-End Extension Frame)

Item Description Value/Range
Basic Information Component Name Front-End Extension Frame
Part Number Part-001
Material Base Material Grade Aluminum Alloy 6061-T6
Material Density 2.7g/cm³
Material Hardness ≥95HB
Overall Dimensions Length × Width × Height 180mm × 60mm × 250mm (Example)
Datum Interface Diameter Φ80mm (Front Circular Interface)
Machining Process Primary Process Precision 5-Axis CNC Milling
Material Removal Rate ≥75%
Surface Finish Treatment Method Natural Anodization (or Sandblasting)
Surface Roughness Ra 1.6μm (Datum Surfaces) / Ra 3.2μm (Non-Datum Surfaces)
Key Geometric Tolerances Datum Interface Coaxiality ≤0.02mm
Assembly Face Perpendicularity ≤0.015mm (Relative to Datum Interface Axis)
Frame Plane Parallelism ≤0.02mm
Functional Hole Details Assembly Bolt Holes (Qty/Spec) 6 pcs / M5×8mm Threaded Holes
Datum Locating Holes (Qty/Spec) 2 pcs / Φ6H7 Pin Holes
Weight Reduction Window Quantity 4 pcs (Long Strip Shape)

 

Parameter Sheet 2: Right Component (Main Chamber Housing)

Item Description Value/Range
Basic Information Component Name Main Chamber Housing
Part Number Part-002
Material Base Material Grade Aluminum Alloy 6061-T6
Material Density 2.7g/cm³
Material Hardness ≥95HB
Overall Dimensions Length × Width × Height 220mm × 100mm × 150mm (Example)
Assembly Opening Size 82mm × 62mm (Matches Left Component Flange)
Chamber Specifications Functional Chamber Quantity 4 pcs (Regular Array)
Single Chamber Depth 50mm
Machining Process Primary Process Precision 4-Axis + 3-Axis Hybrid CNC Milling
Material Removal Rate ≥80%
Surface Finish Treatment Method Natural Anodization (or Sandblasting)
Surface Roughness Ra 1.6μm (Assembly Faces/Chamber Walls) / Ra 3.2μm (Outer Walls)
Key Geometric Tolerances Chamber Axis Coaxiality ≤0.02mm (Relative to Assembly Datum Face)
Assembly Datum Face Flatness ≤0.01mm
Chamber Wall Perpendicularity ≤0.015mm (Relative to Chamber Bottom Face)
Functional Hole Details Assembly Bolt Holes (Qty/Spec) 6 pcs / M5×10mm Threaded Holes (Matches Left Component)
Internal Mounting Holes (Qty/Spec) 8 pcs / Φ4.5mm Through Holes (For Component Fixing)
Locating Pin Holes (Qty/Spec) 2 pcs / Φ6H7 Pin Holes (Matches Left Component)

 

Parameter Sheet 3: Assembled Integrated Component

Item Description Value/Range
Basic Information Assembly Name Front-End Extension + Main Chamber Integrated Structural Assembly
Assembly Number Assembly-001
Assembly Details Connection Method M5 Hexagon Socket Bolt (Torque: 8N·m)
Overall Dimensions After Assembly 320mm × 100mm × 250mm (Example)
Post-Assembly Precision Overall Axis Coaxiality ≤0.03mm (Left Component Interface → Right Component Chamber)
Overall Mounting Datum Face Parallelism ≤0.02mm
Performance Specifications Rated Static Load Capacity ≥50kg (Along Axis Direction)
Operating Temperature Range -20℃ ~ +80℃
Application Scenarios Suitable Equipment Types Precision Motion Modules / High-End Testing Instruments / Custom Precision Equipment
Inspection Requirements Post-Assembly Inspection Items Interface Gap (≤0.05mm), Geometric Tolerance Recheck, Load-Bearing Test

Additional information

material

Reviews

There are no reviews yet.

Be the first to review “Precision CNC Machined Structural Frame for High-End Industrial Equipment”

Your email address will not be published. Required fields are marked *