Precision CNC Brass Contact Pins | Custom Machined Parts for Electronics Connectors

Description

Our Precision Connector Contact Pins are custom-engineered conductive components designed specifically for your unique consumer electronics connector needs, leveraging advanced Turn-Mill Compound CNC machining technology. Crafted from premium Brass C3604 (or alternative materials upon request), these pins & sockets offer fully customizable specifications—including pin diameter (ranging from 0.8mm to 3.0mm), pin length (5mm to 50mm), socket inner diameter, and overall tolerance (as tight as ±0.003mm) to match your exact design requirements. The integrated turn-mill compound machining enables one-clamp completion of turning, drilling, chamfering, and step milling processes, minimizing clamping errors and ensuring exceptional dimensional consistency (≥99.9% even for custom mass production runs). Surface treatment options are also tailored to your application, including gold plating (0.5μm to 2μm), tin plating, or silver plating (with pre-plating precision polishing available for enhanced adhesion). Backed by excellent performance customization (rated current 3A to 20A, contact resistance ≤50mΩ, temperature resistance up to +150°C for special grades), our contact pins deliver stable conductivity and reliable durability. Ideal for automotive, smart home, and custom consumer electronics applications, we provide bespoke solutions that balance precision, efficiency, and cost-effectiveness, supported by full closed-loop CNC control to eliminate manual intervention errors. The below parameter table outlines our standard specifications, which can be fully adjusted to your project needs.

 

Parameter Category
Item
Specification
Fixed Value
CNC Machining Guarantee
Basic Dimension Specifications
Pin Diameter
Pin Diameter
1.2 mm
Precision turning forming with Turn-Mill Compound CNC in one clamping, diameter deviation strictly controlled within ±0.005 mm
Pin Length
Pin Length
15 mm
Linked positioning machining by Turn-Mill Compound equipment, perpendicularity between step surface and end surface ≤ 0.008 mm
Socket Inner Diameter
Socket Inner Diameter
1.18 mm
Turn-Mill Compound boring process, no taper in inner hole, 100% consistency of hole diameter
Overall Tolerance
Overall Tolerance
±0.005 mm
Full closed-loop control by Turn-Mill Compound CNC system, no manual intervention error
Material & Surface Treatment
Base Material
Base Material
Brass C3604
Adapts to cutting characteristics of Turn-Mill Compound machining, no burrs or chipping after forming, flat surface
Surface Plating
Surface Plating
Gold Plating 1μm
Precision polishing to Ra 0.4μm by Turn-Mill Compound equipment before plating, greatly improving plating adhesion and uniformity
Machining Precision Index
Coaxiality
Coaxiality
≤0.006 mm
Precise positioning by index axis of Turn-Mill Compound equipment, coaxiality error far lower than industry standard requirements
Performance Parameters
Rated Current
Rated Current
5 A
Conductive contact surface processed by Turn-Mill Compound precision turning, no scratches, stable contact resistance
Contact Resistance
Contact Resistance
≤30 mΩ
Tested value up to standard, fully meeting conductive performance requirements of consumer electronics connectors
Temperature Resistance Range
Temperature Resistance Range
-40°C ~ +125°C
Combination of material characteristics and Turn-Mill Compound machining process, suitable for complex environments such as automotive and smart home
Machining Process
Core Process
Core Process
Turn-Mill Compound Integrated Machining
Completing all processes such as turning, drilling, chamfering and step milling in one clamping, greatly reducing clamping errors
Applicable Equipment
Applicable Equipment
Turn-Mill Compound CNC Machine
Compatible with small-batch customization and mass production, dimensional stability of mass production ≥99.9%

Additional information

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