High-Precision Custom CNC Machined 316L Stainless Steel Endoscopic Surgical Instrument Components

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Description

1. Laparoscopic Surgical Instrument End-Effector Tip (Dissector / Spreader / End-Effector Tip)

As a core functional component directly acting on the intra-abdominal surgical site during laparoscopic procedures, it is primarily positioned as a minimally invasive surgical field manipulation aid. Its key functions include tissue dissection, surgical site retraction, and directional guidance. Featuring a smooth, toothless, and finely curved structure, it gently exposes the target surgical area within the confined laparoscopic field of view, avoiding unnecessary tissue damage. Designed for non-grasping and low-friction applications, it aligns with the “minimally invasive, precise” operational requirements of laparoscopic surgery. The large central connection hole is not designed for manual holding but rather for high-precision integration with subsequent transmission modules, serving as the critical functional endpoint of the laparoscopic instrument.

2. Endoscopic Instrument Connector / Tubing Adapter (Instrument Connector / Fluid or Actuation Port)

This component serves as the primary transmission and connection hub within the endoscopic instrument system, facilitating the interface between the end-effector tip and the rear-end power/fluid modules. Its CNC-machined cubic structure, equipped with precision-drilled holes, ensures stable connection to drive rods and push-pull transmission mechanisms. The externally threaded nozzle is compatible with fluid channels for irrigation, suction, or other fluid/gas delivery needs, guaranteeing consistent media transfer during surgical procedures. Transverse threaded holes enable secure locking and positioning of components, ensuring uninterrupted reliability of transmission or fluid pathways throughout surgery. It acts as a vital intermediary for power and fluid signal transmission in endoscopic instruments.

3. Laparoscopic Instrument Mounting Base / Adapter Flange (Mounting Base / Interface Flange)

This component functions as the core assembly and positioning interface between various endoscopic instrument modules and the endoscope body (or surgical equipment). Its tapered structure enables high-precision coaxial alignment with upstream components, ensuring operational accuracy following multi-module integration. The flange design allows for quick and secure attachment to the endoscope or equipment module while providing robust sealing performance to prevent intraoperative leakage of bodily fluids or gases. Balancing assembly efficiency and connection stability, it plays a crucial role in reducing surgical setup time and maintaining the overall assembly precision of the instrument, serving as a key transitional component in the endoscopic system.

Laparoscopic Surgical Instrument End-Effector Tip Specifications Table

 

No. Parameter Category English Parameter Description Remarks/Range
1 Core Material Base Material Grade Medical Grade 316L Stainless Steel (Complies with ASTM F138)
Tensile Strength ≥515 MPa
Hardness (Brinell) ≤217 HB
Density 7.98 g/cm³
Biocompatibility Certification Conforms to ISO 10993-5 (Cytotoxicity Test)
2 Dimension Specifications Standard Dimension (Overall Length) 42.0 ± 0.02 mm (Customizable per Surgical Instrument Model)
Jaw Effective Length 12.0 ± 0.01 mm
Max Jaw Opening Width 2.5 ± 0.01 mm
Dimension Tolerance ±0.02 mm (Standard), ±0.008 mm (High-Precision Matching Surface)
Mounting Hole Diameter 4.00 +0.005<sub>-0.000</sub> mm (Transition Fit)
3 Machining Precision Machining Process 5-Axis CNC Milling/Turning
Hole Position Tolerance ±0.005 mm
Flatness (Jaw Surface) ≤0.005 mm
Surface Roughness (Functional Surface) Ra ≤ 0.2 μm (Jaw/ Mounting Interface)
4 Protection Performance Corrosion Resistance Grade Conforms to ASTM A967 (Passivation Standard)
Operating Temperature Range 10℃ ~ 40℃ (In-Vivo Surgical Environment)
Sterilization Compatibility Compatible with Autoclaving (134℃, 20 min)
5 Surface Treatment Optional Processes Electropolishing/ Passivation (No Coating, Meet Medical Cleanliness)
Edge Treatment Full-Perimeter Passivation, Burr Height ≤ 0.005 mm
6 Mounting Method Mounting Type Shaft-Hole Matching (With Endoscopic Instrument Handle)
Mounting Hole Specification Φ4.00 Precision Hole (Matched with Handle Shaft)
7 Structural Design Jaw Thickness 1.2 ± 0.01 mm
Mounting Hole Depth 8.0 ± 0.02 mm
Weight ~12 g (Calculated by Standard Dimension)
8 Customization Options Dimension Customization Custom Design per Surgical Instrument CAD Drawing
Jaw Shape Customization Machining per Functional Requirement (Dissection/ Grasping)
Logo/Mark Engraving Laser Engraving (Medical Device Traceability Code)
9 Quality Standards Executive Standard ISO 13485 (Medical Device QMS), ASTM F138 (Medical Stainless Steel)
Inspection Method CMM (±0.002 mm), Hardness Test, Biocompatibility Test
10 Application Scenarios Applicable Equipment Type Endoscopic Surgical Instruments (Laparoscope, Gastroscope Dissection Forceps)

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